Quality & Exports
The past few years, world economic growth into crises, the general downturn in overseas markets, the domestic automobile market share in a growing number of imported luxury cars, eroded. What makes the car in many domestic and foreign firms "attack" to break a new world? A few days ago, I walked into the Shanghai Automotive Industry Corporation (hereinafter referred to as "SAIC") workshop.
Into the the SAIC port vehicle manufacturing base assembly shop of the world like being in the cartoon "Transformers" - shiny paint shell, thick and sturdy chassis, a practical internal and external accessories, through robotic, automatic positioning assembly, every eight minutes, with the crisp sound of "beep", thousands of parts from a lifeless pile of raw materials will be turned into a full of vitality "treasure", rushed to one hundred meters away test field ......
"Over the past three years, SAIC vehicle annual sales volume surpassed 4 million, to continue firmly secured to the top spot of the first own brand car exports a full turn of seven times!" Faced with the full transcript of this gold vehicle logistics manager of SAIC Passenger Vehicle Company, Ministry of overseas markets Ni Xiaodong said proudly.
"The quality is produced."
Come to this plant in the region of 1.2 million square meters is located in Shanghai Nanhui port area, in the green trees, ocean breezes on the green, straight road leading to the different functions of the workshop.
Lunchtime, from out of the workshop groups of workers wearing different color clothes. And every one of mature industrial production enterprises, color management has been generally used here, according to different functions, each color represents a different type of work. I stopped a young man of the one wearing a pale blue frock, Speaking of quality, his face solemn expression: "We are here, quality is produced."
"Production" quality? This concept is quite novel. Battery car starts slowly, carrying we began to explore the quality journey.
Machines roaring, huge stamping machines will be forming a glowing metal light rolled steel; welding flower flying red robot Ji Zhuomi camel "point" welding with the thousands of solder joints of the body; spotless, the most environmentally friendly concept of water-soluble nature painting process as a vehicle to wear a beautiful coat of many colors. stamping, body and paint shop, and almost could not see the so-called production quality it is by virtue of the high degree of automation technology? Nijing Li smiled and shook his head.
Car battery all the way to be allowed to enter the assembly shop. A number of standard football field plant brightly lit, automatic transmission cars along the track, accessories accurately into the pipeline Dan, wearing different color clothing workers separately busy. Recorder next to the assembly line, real-time display the progress of the assembly, the ear from time to time sounded a similar alarm sounds.
"It was to remind the warning tone quality problems! Ni Jieshao Road, assembly plant contains more than a dozen synthetic process, each completed an assembly, the addition to the machine self-test, there will be the one wearing red clothes of workers holding a dark light investigation to confirm the quality control point. The "three noes" principle does not accept defects, manufacturing defects, do not pass the defect in the full implementation of the quality issues will be controlled at each station to solve the flow into the next link. It can be said that this is an assembly of the assembly line, a real quality "production" line - this is the world's best lean manufacturing processes!
Such as day and the lights illuminate every corner of the workshop, according to met the ceiling hung with "quality of life" of the Shanghai Auto red slogan, but also this spirit shines into the heart of each one of SAIC.
From the gatekeeper to peer "
Hu Yimin, and Yuan, accompanied by Shanghai Pudong Inspection and Quarantine staff, carefully check the attitude of the self-test records. Transfer hub test 100%, 100% wheel alignment, 100% headlight detection, 100% of the gas emission test, 100% rain sealing performance examination, focusing on the sideslip, axle load, the steering wheel calibration, the pedal test. From parts vehicle start to try to run the whole process more than 100 quality control link, depending on the quality of life such as SAIC people a sub-silent interpretation of the concept of quality of excellence.
Level of quality management and improve our regulatory work must be synchronized to keep up, realize overtaking! "Early in the study completed SAIC passenger car production process, party members of the Shanghai Inspection and Quarantine Bureau, Pudong, Inspection and Quarantine Bureau has Yucheng says.
From the plant to lay the first pile to put into operation from the first car exported to the batch to expand overseas markets, can see the busy activities of inspection and quarantine people in the SAIC own brand car development at every stage -
The first commitment to pick and newspapers, with the newspaper with the inspection, and provide year-round appointment of inspection and quarantine services; take the initiative to make home visits for policy advocacy and business training, the first time passed the latest market dynamics and access restrictions and other information to help businesses timely adjustment of the production and export plans; strengthen the daily supervision and technical guidance, strengthen the quality and safety consciousness, and constantly improve the level of corporate self; strict implementation of the accessory source of quality control, periodic verification inspection, to establish the accounting system to ensure product quality can be traced back ...
"We ensure the quality of the enterprise is no longer a traditional mark test, but front to every aspect of the production of quality verification, and integration to the enterprise to improve production methods, to optimize the quality inspection process, in short, that is, completed the conversion of role from gatekeeper to peer. "Pudong Bureau Electrical and Mechanical Director Cai Chunhao.
Quality to achieve the ultimate
Check prices force that gave birth to a huge positive energy.
Since the opening of the port vehicle manufacturing base, independent research and development of the SAIC Roewe and MG (MG) series models export leaps and bounds, in just three years, the export volume grew seven times, the total value of more than £50 million, the export area is extended to the Middle East, North Africa, Southeast Asia, dozens of countries. At present, the SAIC BMW horse that has been all over the world, becoming the largest auto export enterprises in the Shanghai area.
This year, the Shanghai Inspection and Quarantine Bureau in accordance with the central "steady growth, and promote foreign trade, the general requirements, combined with the inspection and quarantine of Pudong reform and innovation demonstration zone for the two starting point to the internal potential and business research, study and formulate expedite the implementation of SAIC a series of special support measures of the exports of its own brand vehicles, including enterprises export qualification upgraded to a class, explore the use of video monitoring to improve the speed of clearance, and tailor custom sets of spare parts export service initiatives.
Upgraded to a class of business, the proportion of vehicle inspection will be further reduced; the introduction of video supervision input of non-monitoring equipment around the clock implementation; "classification of the parts + supplier Inspection + Type Test + products comply with the verification test regulatory approach, SAIC complete sets of parts export problems breakthrough in the solution of the urgent needs of the business overseas vehicle assembly plant.
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"We thought, you think; we did not think you thought!" Holding the hand of the examiner, Ni Xiaodong said emotionally: "Your service is really done SAIC people's hearts. We have a responsibility obligation to, and quality to achieve the ultimate ...... "This is the commitment of SAIC, Shanghai Inspection and Quarantine of the tireless pursuit of...
